The Design Hub
Located in the basement of the Engineering Centers Building near the student shop, the Design Hub has room for design consultations, meetings, project assembly and debugging, and low fidelity prototyping. It offers limited hand tools and measurement equipment and is never locked. Feel free to use the space any time.
We're happy to help you start making!
Design Consultation @ ECB
You can book a one-on-one meeting with the Design Hub or one of our expert fabricators for CAD, design, and/or manufacturing support. (We generally cannot accommodate drop-in consultations in ECB.)
Project Support @ Wendt
At Wendt, we offer drop-in project support. On the bottom of each equipment page, refer to the list of knowledgeable staff members on shift at Wendt. Please stop by during a listed shift for one-on-one project support in that specific area.
Do you need a design coach?
No matter where you are in your design or problem solving journey (problem definition, brainstorming, sketching, 3D modeling, engineering calculations, FEA, design for fabrication, testing, etc) our team of engineers and engineering students can lend a hand.
Who: We primarily serve the UW Engineering school including PIs, graduates and undergraduates working on capstone projects, research projects, classes and personal projects.
How and Where: Arrange a time to meet with member of the Design Hub team located in the basement of the Engineering Centers Building Rm B1084.
When: During the fall and spring semesters, the Design Hub is available on Tues, Wed and Thurs from 9-4.
or email di-designhub@engr.wisc.edu
Are you looking for significant design consulting? We’ve got you:
Level of Support | Services Provided | Cost |
Basic Coaching and brainstorming | 1 hour consultation with Jesse and/or fabricators to discuss the approach, design and fabrication options. | Free |
Intermediate Design and Fabrication | À la carte services based on your needs. Smaller design and/or fabrication needs. | Typically $75/hour + materials with markup. |
Full Design and/or Fabrication | Complete management of specific project work packages. | A fixed cost estimate is provided ahead of time.
Estimated using a rate of $75/hour + actual materials with markup. |
or email jesse.darley@wisc.edu
Are you new to CAD / 3D modeling or want to level up?
CAD is a fundamental tool that helps you express your ideas and communicate your design intent. Most employers list CAD and FEA as the most critical skill in which their engineers need proficiency. Getting comfortable with Onshape or SolidWorks will make you a better designer. Check out our CAD page for tutorials and a schedule of in-person support options:
Are you trying to land your next internship or job as a design engineer?
- We can help you think through your options
- We can review your portfolio and resume and provide suggestions
- We can discuss hard and soft skills that employers value
email jesse.darley@wisc.edu
Keys to Project Success
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Build to learn
Prototyping will reveal issues. It will solve problems. It will spark new ideas. Prototyping is key to the core of Design Thinking or any iterative design process of Design-Build-Test.
Consider multiple options
During your concept phase and even during early engineering phases designing in parallel allows you to avoid dead ends. It also lets you compare concepts and then either combine elements of each or be confident you have found the best of a few options.
Keep moving and make decisions
Trust your gut. Gather and analyze data you need. But don’t stop. If you feel stuck, ask for help or consider a different path.
Identify and burn down risk
Your job as a designer is to create something desirable for the user and also make sure it works. Figure out what scares you about an approach and then design a prototype, an analysis or a test that can see if you can eliminate the fear. Keep doing that until you feel you’ve burned down most of the risk in your approach. Don’t be afraid to share your work in progress and get different opinions or raise new concerns. It’s always easier to fix them early.
Know the physics: a good concept has a math model associated with it that gives you confidence your approach will work.
Build your schedule backwards
You are already running out of time. If you are working on a class project, you know your deadline. You know your other commitments (holidays, other classes). Set some clear milestones and realize you probably should already have built and tested your concept.
Make necessary tradeoffs
In class projects you are often constrained by budget and by time. There is a saying, “You want it fast, cheap and good. Pick two.” Your professor has forced you to make it fast and cheap. Now you have to see how “good” it can be. Remember to keep moving, iterate as many times as possible, make quick decisions. This gives you a better chance of finishing and finishing something you are proud of.
Using a baseball analogy, attempt to get on base with a walk or a single. If you try to hit a home run, you will likely strike out.
Some of our favorite resources
Design Methods and Processes:
- Design Thinking process
- House of Quality helps build consensus during concept selection
Mechanical parts for your project (that you can’t find in the Wendt or ECB Minimarts)
- McMaster-Carr
- Grainger
- Home Depot
Online machine shops, injection molders and rapid prototypers (simply upload your 3D model to get a quote and select a lead time)
- Protolabs (3D printing, injection molding, machining, etc)
- Prototek (3D printing in Blue Mound, WI)
- Xometry (online platform connected to many machine shops)
“Local” fabricators that may have capabilities not available in the Design Innovation Lab:
- Sheet metal laser cutting, forming and welding
- Seljan Manufacturing (Lake Mills, WI)
- Spartan Laser (McFarland, WI): (608) 838-6638
- Wire EDM
Engineering Calculators and Articles