The UglyLamp Maker Activity teaches students:
- CAD (Onshape)
- Wiring and soldering
- Programming
- 3D Printing
- Laser Cutting
- CNC Routing
Students follow step-by-step videos to create an LED lamp.
Cost:
The materials to build UglyLamp cost around $15 and are available in the Makerspace mini-mart.
Time:
The time required to complete the UglyLamp tutorial varies wildly depending on the student’s past experience and the amount of learning. If the sample parts are simply downloaded and fabricated without doing the CAD work, then it could be built in 3-5 hours. If the student wants to learn CAD and create the files themselves, then it would take 5-15 hours.
Jump to:
Session 2: Making the Wood Base on the CNC Router
Session 6: Making Electrical Connections
Lesson 1: CAD
This lesson will teach you to use CAD, which is the essential tool needed to fabricate anything in the Makerspace.
Step #1: Log into your CAD (Onshape) account
Step #2: Intro to Onshape
- Watch this video created by Makerspace staff. The intent is to provide students with a very high-level introduction to Onshape.
- Complete the OnShape tutorial “Introduction to Sketching” if you are new to solid parametric modeling (OnShape is very similar to Solidworks andFusion 360). OnShape offers many great tutorials., explore them here.
Session 2 : Making the wood base on a CNC router
Date: March 5
Time: 4:00 – 5:00
In this session we’ll cover:
- Exporting a 2D file (.dwg) for a 3D CAD file. ( 10 minutes )
- How a CNC router works ( 10 minutes )
- A bit about router bits.
- Creating tool paths in Easel ( 10 minutes )
- Reserving a time at the Makerspace to use the x-Carve router. (3 minutes)
- Trouble shooting your project.
To prepare for this session:
- Create a free Easel account. This user-friendly software to controls the x-Carve CNC router.
- Complete the CAD design for the wooden base.
Session 3 : Laser Cut Arms
Date: March 12
Time: 4:00 – 5:00
In this session we’ll cover:
- CAD the Arms. ( 20 minutes )
- Create and assembly. (5 minutes )
- Exporting a 2D file (.dwg) for a 3D CAD file.
- How a Laser Cutter works ( 10 minutes )
- Prepping an Illustrator file to Laser Cut ( 10 minutes )
- How to get the Laser Cutter upgrade to use the laser cutter in the Makerspace. (This is separate 1 hour training)
- Trouble shooting your project.
To prepare for this session:
- You don’t have to wait to get the Laser Cutter upgrade. See “Permit Upgrade and Use” here.
Session 4 : Adjustment Knobs
Date: March 19
Time: 4:00 – 5:00
In this session we’ll cover:
- CAD the adjustment knobs.
- Hardware Reference, 1/4-20 hex head bolt (McMaster)
- Create an assembly.
- Exporting a 3D file (.stl) for a 3D printing.
- How to prepare a 3D print job in Cura.
- How to make a reservation to 3D print the part.
- Trouble shooting your project.
To prepare for this session:
- Download and install Cura (free).
- Watch this Cura demo (optional).
Session 5 : The Lamp Shade
Date: March 26
Time: 4:00 – 5:00
In this session we’ll cover:
- CAD the lamp shade.
- Modeling the lampshade.
- Adding attachment points for the LED light source.
- Create an assembly.
- Exporting a 3D file (.stl) for a 3D printing.
- 3D print orientation considerations.
- Progress updates / trouble shooting your project.
To prepare for this session:
- Download (right click, save image) the NeoPixel_MountingHoleScan image. We’ll use this image while designing the lamp shade.
Session 6 : Making Electrical Connections
This session is in-person!
Date: April 9
Time: 4:00 – 5:00
In this session we’ll cover:
- What components we’ll use.
- LED ring
- Stranded wire
- Heat shrink tubing
- 3v DC power supply
- Soldering headers to the LED ring
- Soldering on the power wires and using shrink tube
- Trouble shooting your project.
To prepare for this session:
- Bring the lamp (or lamp parts) you have so far.
Session 7 : Share Your Lamp
Date: April 16
Time: 4:00 – 5:00
In this session we’ll cover:
- Show the rest of the group your lamp.
- Questions? Reflections?
To prepare for this session:
- Take high quality photos and video of your lamp. Upload them to this Google Folder.